Jee1p UN 1Q ERSAL SERIES MANUAL Q HU RRICHN E F4 JEZNGJINE Contents SUBJECT PAR SUBJECT PAR GENERAL 1 D 1 Fjlywjtleel Inspection A 1D 68 Description A V D 2 Flyvvlleel Pilot Bushing lD 70 Engine Ground Strap D 4 Inspection D 34 Engine Nlountings r D 3 Inspe tion of Valves Springs and Guides lD 57 Installing Connecting Rod Bearings 1D 49 ENGINE REMOVAL 4r 1 4 D 5 Oil Pan D 66 Oil Pump 4 D 65 ENGINE DISASSEMBLY 4 D 6 Piston Ring Appli ation Chart r 1 37 Camshaft 1 D 28 Pistons Rings and Connecting Rods 1D 36 Clutch r 4 D 24 Refacingg Valves D 58 Crankshaft D 26 Ring Gear Replacement D 69 Crankshaft Pulley D 12 Rocker Arm Shaft Disassembly D 7 5 76 Cylinder Head 4 D 17 Rocker Arm Shaft Reassembly D 77 Distributor 4 4 D 13 Rocker Arms D 74 Exhaust Manifold D 8 Tap1 ets and Cover D 62 Exhaust Valves a11d Springs D 27 Timing Gears and Cover 4 D 54 55 Flywheel D 25 Valve Guide Replacement D 61 Front En d Plate D 23 Valve Seat Inspection and Refacing D 59 Oil Filler Tube 1 l 4 4 D 9 Valve Springs and Guides D 56 Oil Gallery Plugs D 30 1 011 pa v 4 1 1g ENGINE REASSEMBLY D 78 011 pump 1 14 Camshaft and Thrust Plate D 81 Piston and Connecting Rods D 20 Czlmiihgft Tlmmg G al D 91 Ream Cylinder Bore Riclges D 18 g l CliL a1 ankShaft End Play Rocker Arm Assemblies D 16 UU v Thermostat i i l iV D 11 Cianltsliaft and Bearings i i4 D 82 Timing Gear cover l iv 1121 Cilanltsliaft Pulley 1 l 0 96 Tirnjing Gears V 4 A 1 22 Cranksliaft Rear Bearing Seal D 85 Valvie Tappcts A D 29 Cranksliaft Timing Gear 1 D 84 V m 11at1On Valve 4 4 1 15 Ciylinjder Head t D 98 water 0ut1 t Fitting D 10 Distributor l1 1 D 100 Water P11mp 1 D 7 YVV l 4 4 yw mee ousing 1 1 ENo1 N12 1Ns1 Ecr1oN AND REPAIR D 31 Fient End Plate l l e l 13 86 CaII11Shaf1 and Bearings IVTH1I lll l d 1 1 Camshaft End p1ay 1 D 53 Oil Fiziller Tube D 102 Camshaft Front Bearing Replaccernent D 52 Oli Gall YY Plug 4 D 79 Checking Connecting Rod Crank Pins D 42 O ll Flim 4 4 D 97 Checking Crankshaft Alignment D 40 Q l P l mP 1 4 i 1 93 Checking Main Bearing Journals D 41 l li t lYl ind m CSIl ROdS Cleaning 1 D 33 loc ier rm ssern y 1 Connecting Rod Bearing Inspection 1 D 48 SF aYl l Plugs D100 Connecting Rod Bearings D 47 TI lP1 l l D 80 Connecting Rod Side Play 1 1 D 50 Tlmlll i GPU Cevei D 94 Core Hole Expansion Plug D 72 Tilmlllg Gear Oli Jet 13 92 crankshaft 1 11 1138 39 Valves and Springs D 90 Crankshaft Main Bearing Inspection D 44 VVat i Outlet Fltlimg DJ04 Crankshaft Main Bearings D 43 Vvatcf Pump 4 4 1 103 Crankshaft Rear Bearing Seal D 63 T Cylinder Bioek 1132 ENMNL INSTALLATION 105 gig gg F11 1 A1 11N vEH1c 1 12c AD JUSTMENTS r 106 V 1 T t 1 Eshseust Valve Seat laseit Rei2l eme t D 60 glf i i r1iiI iii n vane iiiig Fitting Crankshaft Main Bearings Ou FQMEY4 4 4 4 4 4 4 4 4 I l 4 4 A 4 4 4 4 I 4A4 4 4D 111 D 45 Valve Adjustment D 107 T lz e A l USmg Shim Stock 4 i 4 4 4 4 4 4 4 V V 4 A 4 4 4 4D 46 V 1lv djustment Procedure I 108 Fleating Oil Intake 1 t si D 64 sE12v1 12c DIAGNOSIS D 112 Flywheel D 67 Flywheel Housing D 71 SPECIFICATIONS D 113 37