D HURRICANE F4 ENGINE D 101 Install Manifold D 105 ENGINE INSTALLATION If manifold studs were removed for replacement a Install lifting sling to engine and using suitable apply sealer on the stud threads before installing hoist raise the engine from its blocking or stand I a new stud and then slowly lower it into the engine compart See Section Fl for exhaust emission controlled ment Of the vehicle engines Make certain that no foreign objects are inside the c ie V h ggitg I r l53h L3 I1n manifold and that an passages aIic clcar Placq 3 used to properly guide and align the engine to the new set of manifold gaskets in position on the side II Wheel housin See Fi DJI2 of the cylinder block Then carefully slide the manifold onto the studs and against the cylinder b Slightly tilt the engine downward and at the block being careful not to damage the gaskets same time slide the engine rearward while lining Torque all manifold attaching nuts evenly 29 to up the transmission main gear shaft with the clutch 35 lb ft 4 0 a 4 8 kg m throw out bearing and disc spline Note The engine crankshaft may have to be turned D l02 Install Oil Filler Tube slightly to align the transmission main gear shaft When installing the oil filler tube be sure that the with thc Clutch disc splm beveled lower end is away from the crankshaft c Remove the gulde bolts or dowels and Secure Place a plecclz of hard wolod over thle top of the tube the englne to the housing to prevent amagc to t C Cap gas ct scat d Secure the front engine mounts to the frame brackets and bolt ground cable to engine D 103 Install Water Pump e Remove lifting sling from engine I Make certain that the mating surfaces of the water f Connect exhaust plpc to Cngme memfold Range pump and the Cyllnde block are Clean and Smooth g Connect throttle and choke cables to carburetor Install the gasket on the flange of the pump and h Install fan to water pump pulley anstall th pump in ppsitian pin thebelfliniler blecls i Connect fuel pump line to main fuel line orque t e water pump attac lng 0 ts a ternate y R l t bl and evenly 12 to 17 lb ft 1 7 a 2 3 kg m I ep acc Starting mC ix asscm yi k Connect engine wiring harness connectors at front of cowl D 104 Install Water Outlet Fitting I Connect wires to starting motor assembly water temperature and oil pressure sending units and Install the thermostat and the water outlet fitting alternator Torque the water outlet fitting attaching bolts 20 te 25 lb IU 2 8 3 3 4 kg m I NOTE ON ENGINES EQUIPPED WITH EX HAUST EMISSION CONTROL REPLACE THE AIR PUMP AIR DISTRIBUTOR MANI Q lll FOI D AND ANTLBACKFIRE DIVERTER rrr r VALVE EEE SECTION E1 2 liiiiiiiii m Replace radiator and radiator grille suDp0f Eazg v l l I I t t l nnnlnll I I 8 rods and connect coolant hoses to engine l l iifjl Note Replace heater hoses if vehicle is equipped lV l l I U i r l llllv with hot water heater lil I n Fill radiator with coolant and engine with oil ii X see Lubrieatipn Chart i i 0 Install air cleaner and connect carburetor air rrri i i I h I I i p Connect battery cables and start engine i I ii i lE l Imall h d Md mad test vehlcle llll ii f ei i ii E iiii l i ii i e i I 0 los FINAL IN van lou ADJ USTIVI Enrrs I i I i I Q ii We i 3 Clean battery terminals and Check battery g i j I 12 le clieelr ignition terminals and check battery 130 6 c Service carburetor air cleaner FIG D 42 INSI AIILING HURRICANE F4 ENGINE d Service positive crankcase ventilation valve IN VEHICLE e Check fuel lines 1ALifn g Sling f Gap and install new spark plugs 2 1 Ioist Cable 3 H rr c e F4 Engine g Check distributor points and capacitor replace iirg iie5 iie en g if necessary 68