J THREE SPEED TRANSMISSION fi Q S i Q G 3 Q G I gp V I 4T 9 10 2 l UI if A 7 I s i Vvnnln E Vlvv E i s i m W V I YZ E I Q if A I I I s i Q i r wz Q7 r Q I I ii Z g5 5 1 lm L V K r rm 1 V 711 l W S I ISS V V i i 1Q4 1 q 1 nlalnlalalnani Vnvvgv A A V A Z t VVv i I xiii 3 i E N w A E fi l ig E i 3 j I Q i l fz Q 1 6 v z I W N I I N 1 v i L x ai E E Z J ji J f U I J i ff y i II vc gt VV V VV VV t lnan V Z Q VVVV Aj at 3 M V v E 5 E 9 A i fi g we I I I s he Q 34 as l 13316 FIG J 3 I HREE SPEED TRANSMISSION T86AA I Main Drive Gear l6 Control Lever Fulcrum Ball 31 CounLershaft Thrust Vashe1 2 Main Drive Gear Bearing Retainer l7 Gear Shift Lever Rear Bronze 3 Main Drive Gear Bearing Retainer l8 Shift Fork Low and Reverse 32 Countershaft Gears Qi Seal h l9 Sliding Gear Low and Reverse 33e Transmission Case 4 Iain Drive Gear Snap Ring 20 Main Shaft Bearing Adapter 34 Main Shaft Second Speed Gear 5 Main Drive Gear Bearing Snap Ring 2l Main Shaft Bearing 35 Countershaft Bearing Spacer 6 Mam Driye Gear Bearing 22 Rear Bearing Snap Ring 36 Synchronizer Blocking Ring 7 Synchron1zer Shifting Plate 23 Transfer Case Driving Gear 37 Countershaft Thrust Washer 8 Shift Rail Cap 24 Main Shaft Washer Front V Bronze 9 Shift Rail High and Intermediate 25 Main Shaft Nut 38 Countershaft Bearing Washer lU Shift Rail Poppet Ball 26 Main Shaft 39 Intermediate and High Clutch Sleeve ll Shift Rail Poppet Spring 27 Idler and Countershaft Lockplate 40 Intermediate and High Clutch Hub l2 Shift Fork H1gh and Intermediate 28 C0untershaft Gear Bearing Rollers 4l Synehronizer Spring l3 Control Housing 29AC0untershaft 42 Interrnediate and High Clutch Hub l4 Control Lever Support Spring 30 C0untershaft Thrust Washer 43 Main Shaft Pilot Bearing Roller l5 C0ntrol Lever Housing Pin Rear Steel l 7 S F rat g Q ransm S5l n and both housings remains in the transmission housing rans er ase To separate the two units if the transfer case mam a Remove the six screws and lockwashers attach drivo goar was riot removed in Step b above follow ing the transfer case rear cover and remove the the procedure in step e below cover On Should the Vehicle bc equipped wlth a e Install transmission mainshaft retainin late power take off remove the power take off shift g p tool W 194 as shown in Fig J 6 to prevent the unit which replaces the cover b R d h h h mainshaft from pulling out of the transmission h 1d Cgmve C tt r pmi Suzi Fm was cfhw lc case Should this tool be unavailable loop a piece Od tf Cgmns er CSS mam rlgcfgeig On t 1r aY of wire around the mainshaft directly back of the CQ 0 transmlsslgn malns da t P SS at mainshaft second speed gear Install the transmis t 1S f lHt removg t 3 msi f1V g 3Y 0t sion Shift housing right and left front attaching possl See Stcps Q C OW screws part way into the transmission case Twist C Remove IIC tI 2l1 lS1 1 11SS1OI 1 iZO tI 31 1Sl 1 C3S SCICWS the Wire and attach each grid tO Ong of the Scr WS W d Separate the transfer case from the transmission Draw the wire tightly With the mainshaft securely When separating the two units use care that the in place support the transfer case and with a transmission mainshaft bearing which bears in rawhide mallet or brass drift and hammer tap 242