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<- Transfer Case Service Manual SM-1046 August 1971 Propeller Shafts and Universal Joints ->
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eep UNIVERSAL SERIES SERVICE MANUAL K ment the shaft should have 004 to 008 0 102 with the driver Tool W 130 shown in Fig K 9 a 0 203 mm end play Adjustment is made by selective shim installation between the cap and the KJV Transfer Cam l la ai case Shims 0O3 010 and 03l1 0 076 0 254 The installation of the assembly in the vehicle is 0 787 mm in thickness are available for this ad the reverse of the removall operation covered in jiustment Do not install the rear cap oil seal until Par K 32 the bearings are correctly adjusted Both the front If the transmission was removed from the vehicle and rear oil seals may be installedl with oil seal lubricate the pilot bearing and also liubricate the driver Tool W 143 shown in Fig K 12 tramszmixszsion and transfer case as outlined in the When installing the end yokes on the output shafts lQ xubrication Section Be sure that the clutch inspect for the presence of felt seals in each oil pedal has 1 9 05 mm free travel as outlined seal guard The oil seal guard is a part of each in the Clutch Section yoke assembly Felt seals slhould be installed in the oil seal guards if they are not present When K Ei T a f Case Linkage Adlusimenl installing the shift rail oil seals in the front bear A l lust the link to provide 12 7 mm clear ing cap it is necessary to protect the seals against ance between the floor pan and the shift lever damage when passing over the shift rail notches bend when operating in four wheel drive low Protect them with the thimble and install them pc siti on Refer to Fig K 4 K 9 TRElNS ER CHSE SEjEl l ICE DIHGNOSIS SYMPTOMS PROBABLE REMEDY Slips Out of Gear High Low Shifting Lock Spring Weak l Replace Spring Bearing Broken or Worn Replace Shifting Fork Bent Replace Slips Out of Front Wheel Drive Shifting Lock Spring Weak Replace Bearing Worn or Broken l Replace End Play in Shaft l i Adjust Shifting Fork Bent Replace Hard Shifting Lack of Lubricant t Drain and Refill Shift Lever Stuck on Shaft Remove Clean andl Lubricate Shifting Lock Ball Scored Replace Ball Shifting Fork Bent Replace Fork Low Tire Pressure Inflate Grease Leak at Front or Rear Drive Grease Leak at Covers l Install New Gaskets Grease Leak between Transmission and Transfer Cases Install New Gaskets Grease Leak at Output Shaft l Install Nlew Oil Seal K 10 I RHNSFZER CHSE EEilP IEC IFICHTI ONS Transfer Case All M0d l 5 Make Spicer Model 18 Shift Lever On Floor Gear Ratio High l O0 to 1 Low 2 46 to 1 273