S SPRINGS AND SHOCK ABSORBERS V TT iii i l mgm r V M M A h S g 5 1 A i i I GQQ l if Q ee G Q O A 3 I V I l N C f r o 14419 Y FIG S 2 A FRONT SPRING AND SIIOCK ABSORBERV LATE C 3B cys C SA 6 cj 6A Dj 5 D 6 l iE l Sh Z egF Zl L i lZiEE E g l3iEf 2 f Spring 3 Bolt and Lockwasher 9 Nut and Lockwasher l5 Plate and Shaft 21 Shock Absorber 4 Spring Clip 10 Spring l6 L0ckwasher 5 Bolt ll Nut 17 V Nut 6 Plate 12 Washer 18 Spring Clip ings See Par S 6 for service information on U 5 Install Spring shackles To install a spring first install the pivot bolt Then connect the shackle using the following procedure S 3 Pivot Bolts a On bronze bushed pivot bolts install the bolt Early model C 3B is equipped with bronze bush and nut and tighten the nut Then back it off two ings pivot bolts and lubrication fittings The bolts cotter pin slots and install the cotter pin The nut are secured with castellated nuts and cotter pins must be drawn up tightly but must be suiliciently Late model CJ and DJ models are equipped with loose to allow the spring to pivot freely Otherwise rubber silent bloc bushings bolts and locknuts Zprgg briikagg m 1I su1t b 1 ll h or lockwashers and nuts See Fig S 2 See Par YU I Us C PlV0t cts insta t C Pivot 2 for additional dgggrlptigyp bolt and locknut or lockwasher and nut only tightly enough to hold the bushings in position until S 4 R S the vehicle is lowered from the lack T r mgmovc flaring d f ll c Connect the shackle On rubber bushed shackles O vc a sp u g prclccc Os O CWS install the bolts as in subparagraph b above For 3 Ralsc the Ychlclc with a Jack mldcr the aX1 U shackles see Par S 6 installation instructions PCl8CCr istallil J C1 U1 1 iilI fi 3m 1di Yal1 h d Move the axle into position on the SDI l1 lg by P WO O aX Jac SO O O OO is rc IOVO mm lowering or raising the axle Jack Place the spring thc spring wlth the Whccls Ycstmg On thc HOOK center bolt in the axle saddle Install the spring b Remove nuts securing spring CHP b0ltS Remove clip bolts spring plate lockwashers and nuts the spring plate and clip bolts Free the spring Torque the nuts 5 to 55 b ft 5 9 a 7 6 kg m from the axle by raising the axle jack Avoid over tightening Be sure the spring is free to c Remove the pivot bolt nut and drive out the oscillatc at both c dS pivot bog lDisconnect thiebshackle egger Loy hre e dRemoveDb th jacks Sn rubliller tlusllied slllacikles moving e ower nuts an o ts on ru er us e an pivot 0 ts a ow t e weig t o t e ve ic e to shackles or by removing the threaded bushings on seat the bushings in their operating positions Then U shackles see Par S 6 torque the nuts to 21 to 30 lb ft 2 90 a 4 15 kg m 346