lB l4 V 8 EllGINE VI 16 Clean mating surfaces of engine block and in 2 Disconnect air delivery hose at the injection take manifold manifold 3 Remove air injection manifold and injection lnstallatlun beS 4 Disconnect exhaust pipe at exhaust manifold NOTE Whe 1 replacing intake manifold transfer all 5 Remove exhaust mani I dr tainin b tS d components such us EGR valve EGR CTO ther 6 Separate exhaust mam mm cym erhea moslut housing and temperature gauge sending unit frown previous manifold Clean and tighten as lIISlIllIll0Il reqmrei 1 Place new gaskets on each air injection tube ll Anoly pelieet Seal eolnnound or eeluivelenn to and install air injection manifold and injection tubes both sides of new manifold gasket lzl position gasket by aligning two reel loeetors et CAUTION Do not nick or scratch mating surfaces the rear of the cylinder head then while holding the rear locators in place align the two front locators lll Clleeln matmg eurfacee Of exhaust m f l i and 3 Install the two end seals and apply Permatex ey ln er ea No 2 ol enuivalentltosealende 3 Install exhaust manifold and retaining bolts 4 Install intake manifold and retaining bolts Tishtenbcltsw25foot poundstornue making sure all bolts are started before tightening fl g l eXh lu 2 l Pet mBdel new eeel lf Tighten bolts tc 43 foot pounds torque require lg en Qu S 00 P0 m S erfluel 5 Install carburetor Tighten nuts to 15 foot Elmmeel ele delivery hose to all mleetmn pounds torque mem 0 6 Install diverter valve and connect air pump 6 Cennecllgnmen Wll e output hose 7 Connect air delivery hoses to air injection CYLINDER IIEAII Mil GASKET manifolds S Connect all previously disconnected hoses lillltlllllil llnesl linkages and wires to intake manifold and car ll Drain coollng nystem and Eyllncler block uregorl ll TCS l d l nl I d 2 Remove cylinder head cover Mia 50 enm vacqum V V9 are so em 3 Remove rocker arms and bridged pivot assem control switch if equipped to right side cylinder head lllles loosening each Capscrew 3 tum at a time to cover d 10 Install ignition coil and bracket assembly av0 i il l lget l Slllr 0 l 11 Connect radiator upper hose and bypass hose i I2 Install ignition Wire Plastle eP3F l0l 5 tv Yll NOTE Keep rocker arm assemblies and push rods in der heed 0Vel bY 3 ke same order and position as removed 13 Connect ignition wires 14 Refill radiator and check coolant level 5 Remove ignition wire and spark plugs 15 Install air cleaner assembly 6 emove inllake manifolldln 7 emove ex aust mani o s lld bl txlulusr MANIFULII l fl j lj le 5 V a If equipped with air conditioning remove The sweptfiow design of the cast mm manifold compressor mount bracket and battery negative cable provides efficient removal of exhaust gases and from llndennnnd minimizes cylinder back pressure The mating surfaces Cylbl Disconnect nllnnnnmn mnnntln bracket of the exhaust manifold and the cylinder head are fnnmn llndnn head g machined smooth to eliminate the need for a gasket llolylnnn Side Dlsnonnect nin nnmn and power All V 8 engines are equipped with Air Guard Systems and have air injection manifolds attached at ilifsgmg mount bracket lf equipped from cylinder the No 1 3 and 5 exhaust ports of the left exhaust manifold and the No 2 4 6 and 8 of the right ex Egzgxg IEEE u l i 0lts haust manifold Refer to the Emission Control Section y g for description of the entire Air Guard System Claanlng amt lnspaclion mm Thoroughly clean the gasket surface of the cylinder 1 Disconnect ignition wires head and block to remove all dirt and gasket cement