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Technical Service Manual January 1975
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CLUTCH 5 3 CLUTCH SLIPFAGE Ulf INIDEOUITE CLUTCH LINKAGE a Clean oil and dirt from assembly using FREE PHY mineral spirits and allow assembly to air dry b Lightly sand pressure plate surface with Clutch slippage can be described as a condition in llnllemely cloth which the engine overspeeds overrevs but does not c Lubricate clutch release lever pivots and generate any increase in torque supplied to the rear check and adjust l l a l l ll lEnllfn s al Y wheels Clutch slippage occurs when the driven plate is not gripped firmly between the flywheel and clutch CAUTl0Nl Alllllli ll rll l l f lll Iylnots Pll l 9l1 EP cover pressure plate and mregee rn Slips hetween them cessice lubrication could result in grease contamina at high torque Clutch slippage can occur during initial for U ld lll l Plate lllld Pfeilmre Plate l fll 9 acceleration or during subsequent shifts Check clutch operation ee fellows 10 Check release bearing mounting surface of 1 Bleek whee s and Set parking brake inn y transmision front bearing cap for galling deep scores 2 Start engine engine should be at operating or roughness Install release bearing and sleeve on temperature shift transmission into third gear and from bearing WP and check lll nnllwlll l l an l 8 inerenee engine Speed ee 2000 1 pm movement Replace release bearing and sleeve or front bearing cap as necessary Apply chassis lubricant to WARNING Du nni patina anyone to stand in none srwve in release bearing Sleeve and apply thin wal f lr m hi4 lr il n iin lest lubricant to release bearing mounting surface of front bearing cap 3 Slowly release clutch pedal until clutch is fully engaged CAUTION Release bearing used with T 150 trans mission has retaining springs which position bearing CAUTION D nn g n ejngeh te be engaged fn on throwout lever Check these springs for distortion n than eengmgn as dutch gnmpgnmts may osx of tension or for being bent or broken Replace em e ge bearing if springs are damaged Also when installing bearing be sure retaining projections on thmwout 4 lf engine stalls within 5 seconds the cintcn is grrr are irrnrerlu crewed ic remirrirrc Miles in bear not defective If engine continues to run proceed to step l l 1 5 si Raise vehicle on hoist check clutch linkage on N0TE Dv rrr realm relew Moira ard Sleeve rrr binding worn broken or bent components Lnnnnate iw detective or derrrrwei Refer lv Clutch Area or replace as necessary If all components tested are in Nillses good operating condition proceed to step 6 6 If one or more problems were discovered dur ll Apply l l lln lllln lll chassis lunllcanl to Spllnes ing gnsneetjgn in step 5 repent Steps 1 through 4 of transmission clutch shaft Do not apply lubricant to lf clutch slippage is corrected stop If slippage per ll hub sismprgeeed to step q 12 Install pilot bushing and lubricating wick In 7 Remove nanennssign and clutch egmpenents stall clutch components and transmission as outlined as outlined in this section in l his i 13 Lower vehicle NOTE Whenever transmission is removed also re move pilot bushing lu bricatiny wick and soak wick in ongineoil Install wick bennre assembly l l DMG an lll llE lE RELEASE Clutch drag can be described as a condition in 8 l S l rlrlrel l lf mrr lvrlv W r 1 16 Winn on cintcn nnnn plan and consequently the lllcll l less lll l matelilal llelllllllls above llllietsb transmission clutch shaft does not come to a complete lrghly lrZr l or f elm lg r l bv ml M stop alter the ann penn is depressed linen ns gmaser replace lllllvell plate engaged Clutch drag can cause gear clash when shift non ii pine t n i in i t 75 g 0 q or d rll r Ctrl cause and make correction 91 Inspect clutch cover assembly If assembly is NOTE Occasionally the clutch driven plate and heat checked has broken or collapsed springs or clutch shall will require agmroacimately 5 seconds to sho vs signs of overheating eg has turned blue re lose momentum and come to a complete stop after ini place clutch cover assembly If assembly does not ex tial clutch disengagement This is normal and should hibit any of these conditions do not replace it not be miscnnstrued ns clutch drag