VI STEER l G 11 61 19 Install 0 ring in groove nearest outlet and of 5 Return wheels to Center position and mn PTBSSUFE i Install i0 i Pump and fiKl1t9 W tinue to run engine for two or three minutes then 35 font pounds torque shut engine Dff c Recheck fluid level as described in steps 2 CAUTIQN U O ring is irwtalled in groove mz pres and 3 making sure fluid level is at Hot mark on me www fhaf vcmmirs Mw flaw Mi ive pump will dipstick after system has stabilized an normal niperat mt build up pressure ing temperature d Road test car to make sure steering func 20 Remove Pump f 0m Vl Md install pulley tions normally and is free from noises using Tool J 25033 fig 11 87 21 Check for bind in pump by rotating drive shaft Shaft must rotate freely by hand ml Pump Pnssun chock NOTE The combination af any type tester and jit Puwar Stoarlnu Pump Installation sings as acceptable fm this les and connection may be 1 Position pump in bracket and inmin rear Made w wmv body M war Musirm whichever 4 atzachingscrews most convenient However the gauge must at all 2 On v g install from bmckw times be emmected between pump and tester valve in 3 Connect hydraulic hoses P 8 lm CWt 4 Fill reservoir with power steering fluid 5 Bleed aj mm pump by turning pulley 1 Cheelf belt lensmn and sdgustif necessary munmcnockwase viewed from front mlm bubbles 2 P drm van beneathenzm cease to appear 3 Disconnect power steering pump pressure hose 6 Insmudrive ben keeping hose end raised to prevent excess fluid loss 7 Using 1 5 gqmh Opemgnd wrench on pump 4 Connect pressure hose to Power Steering Pres housing boss pull outward on pump to adjust belt ten Sure Tutu Gauge l 21567 sion and tighten pump attaching nuts 5 Connect tester hose to power steering pump ms Check and adjust belt tension using Gauge 6 Oven reswrvelvefuilv r l ckw e J 23600 Refer to Specifications for desired belt an g h 5 1 v i t h I t sion para engine un 1 1 reac es norma opera 9 Tighten pump nuts to 30 foot pounds torque lng t mP m l l 10 Tighten pump bracket num 9 Note mma pressure on gauge valve openyllm H lnsmuand adjust air pump bam tial pressure should be S0 to 125 psu lf pressure is m excess of 200 psi check hoses for restrictions and pop NOTE Lf pump or gear hm been digggggmblgdy refer pet valve in gear housing for proper assembly ta Fluid Lerveland Initial Operation 10 Close tester valve fully and reopen three times Record highest pressure noted each time FHM um md lnmal olmmlml CAUTION Da not hold valve closed for more than 1 Fill reservoir with power steering fluid jive seconds as pump damage may result 2 Operate engine until power steering fluid reaches normal operating temperature of approxi A If pressures are within specification 1200 mately 170 F then stop engine Remove reservoir filler pm for CJ 1400 psi for Cherokee Wagoneer and cap and check Huid level Truck end range of reezilngs is within 50 psi pump is 3 If fluid level is low add power steering fluid as functmnmg wwhm P flc8t required and replace mm cap when checking mm EXAMPLE O2 CJ d 1 gf qr M level after steering system has been serviced air must 120 1210 1220 PSL Dum P m is a c Pl bl bebledfrvm y m P d f w lb rs pressure recorded are high but do not la With wheels turned full left add power repeat Within 50 psi flow control valve is sticking Re Steering fluid to Cold mark On dlPstl k move and clean valve and remove any burrs with 4 stm si With zi 1 r i s M fm mms acm or fine hm lf system comms some idle recheck fluid level Add fluid if necessary 00 Cold dirt lush the system mark on dipstick za Bleed system by turning wheels from side CAUTION The power steering hydraulic system La a to side without hitting stops Maintain fluid level just closed circuit Contamination of fluid in eitm the above pump housing Fluid with air in it will have a pump or gear can be transferred La the other the light tan or red appearance Air must be eliminated pump or gear system Ls exceptrhmally dirty bath from fluid before normal steering action can be ob pump and gear must be disassembled cleaned arui tained reassembled