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Technical Service Manual January 1975
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160210
125155
111121
11 62 STEERING n 11 If pump performance is within specifications lf pump output cannot be met in either or one side with valve open turn or have assistant turn steering of gear gear is leaking internally and must be disas wheel to both left and right stops end note highest sembled and repaired pressures Compare with maximum pump output 12 Shut off engine and remove tester 13 Connect pressure hose to pump CAUTION D0 not hold wheel against stops averjive 14 Make necessary repairs or replenish fluid level seconds as pump may be damaged 15 Remove drip pan SPECIFICATIONS Puwer Sleerlng Gear Manual Sleerlnq Gear Type Recirculating Ball Worm and Nut Lett Hand Drive Vehicles Ratio CJ 17 5 1 Constant Ratio Type Recirculating Ball All Others 13 16 1 Variable Ratio Ratio 24 1 Bearings Bearings Upper Ball Worm Upper Ball Lower Ball Lower Ball Pitman Shaft Bushing Pitman Shaft Bushing Torque Torque Worm Bearing Adjuster Nut B in l rs P tmar Arm to Pitman Shaft t 160210 t ll Pitman sneh Adjuster Screw ia invites Adjuster Plug Locknut 50 110 ft lbs cme 80115 4 25 3511 1bs Pitman Shaft Lash Adjuster Locknut 27 37 ft lbs pnman Shah 1 a 11 Ad111 1me1 11 Lcck 1111 1327 1 11 5 Pressure and Return Hose Fittings 2535 tt bs W01 1 T1 1mS1 Ad11 1Stm 111 Lccknut 70410 1 11 5 Rack Piston Plug 50 100 It bs Return Guide Clamp Screws 3 6 rr me R H D V C nd L Side Cover Bolts so 45 ft lbs 11 a SteeringSystem OilCapacity Dry 11 4qts Bemngy Upper H Eau Lower Ball Pewer Sleerlng Pump Lever sneer Roller enc enening Capacity at 465 rpm 1 25 gpm Flow Control Range 1 25 2 15 gpm Relief Valve Settin CJ Models 1 100 1200 psi wh Cherokee Wagoneer Truck 1400 1500 psi Torque Cam Bearin Preload 2 5 in lbs Elllllm Ml Wl T l l Input Torqfe Over Center imexirrnirni 7 12 anno Cover to Housing Cap Screws 18 20 ft lbs New Belt Used Belt Flexible Coupling to Flange 15 20 ft lbs Air Conditioner Six Cylinder 125 155 ao its WMI GW She IMO 5 Air Conditioner V 8 125 155 105 130 Air Pump All except Six Cylinder w AC 125 155 90 115 Air Pump S1X Cy11nde1 W AC Steering Axis Inclination 8 1 20 is e inch Belt osvs com C 125155 90415 CJ 30 10 my 1 111121 125 155 90 115 Cherokee Wagoneer and Truck 40 10 Power Steering Pump 125 155 so iis I 2 l 2 Toe ln 3 64 to 3 32 inch New belt specifications apply only to replacement belts Once Turning Angle a belt has been tensioned and run it is considered a used belt CJ 230 and should be adjusted to used belt specifications Cherokee Wagoneer and Truck 37 to 380