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Technical Service Manual January 1975
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HEADLINING EXTEIl 0Il DECALS MII DVEIILAYS 20 3 smkgrg 1 Cai ifully remove rubber sealer from liftgate using nee enose piers o remove pas ic re ainers The strikers provide durable retention points for from liftgate panel holes the latches and prevent movement of the liftgate Lat 2 Remove dust and dirt from rubber sealer lift ches may be moved in or out to compensate for body gate and molded top and molded top variations Use Torx Bit Tool J 25359 3 Install lower corner ofsealertoliftgate first for removal 4 Press retainers starting at lower edge of lift gate into liftgate panel holes Removal 1 Open liftgate support to prevent closing and HIM Mpllmmfm remove lockpins from liftgate support attaching 1 Open liftgate support to prevent eloemz and screws remove lockpins from liftgate support attaching 2 Remove screws attaching supports to liftgate SGFBWST and fold supports downward 2 Remove stirews attgching supports to liftgate and fold supports ownwar WARNlNG To nreveaf ioiw or i m se new re WARNING To prevent injury or anntone never ne rnore supporls when ltftgute ts closed The supports move Supports when liftgate is clnsed The supports 1 re under spring tension arg under Spring tension 3 Remove screws using Torx Bit Tool J 25359 3 Reinove screws using Torx Bit Tool J 25359 attaching hinges to liftgate and remove liftgate aiczzlgllgg hinge t ll lZ t T Bx TOO J 25359 emove screws using orx 1 attaching reinforcement to molded top Remove rein lnsmmlun 4 forcement and sealer from molded top 1 Position liftgate on hinges and install hinge 5 Remove nuts and washers attaching hinge to to liftgate attacing screws using Torx Bit Tool J 25359 molded mpy Remove hinge and sealer 2 Position supports on liftgate and install attach 6 Clean replacement hinge in a suitable solvent ing screws and blow dry with compressed air 3 Install lockpins on support attaching screws 7 Color coat hinge to match molded top 8 Lubricate hinge with Lubriplate or equivalent Rnbhnr Saint 9 Position hinge on molded top and install attaching washers and nuts The liftgate rubber sealer is made of molded latex 10 Position reinforcement on molded top and in foam with a smooth rubber skin on the outside stall attaching screws using Torx Bit Tool J 25359 Plastic retainers are used to retain the rubber 11 Seal hinge and reinforcement using white or sealer to the liftgate Barbs on the retainers depress black 3M Strip Calk or equivalent to match molded when inserted in the holes and spread when fully in t0p serted 12 Position liftgate on hinge and install hinge to liftgate attaching screws using Torx Bit Tool J 25359 Mnintnnnnu ni nnhhnr snninrs 4 13 Position supports on liftgate and install attach ing screws Cnid weather may cause the rubber Sealer tn 14 Install lockpins on support attaching screws harden and lose resiliency This may cause the liftgate to loosen in its opening resulting in noise When ser lI IOI l R llI IIIllIll vicing nse a dampened cloth to clean rubber sealer 1 Open liftgate support tn prevent rinsing and Clean dirt from all pointstwhere rubber seslertcon rnmnveiotimins from support attaching screw tactstthe molded top and tailgate Apply AMC Silicone 2 Remove scrnvvs nttnching supports nnd remove Lubricant or equivalent to rubber sealer Snppnrti 3 Install supports and attaching screws AUg0N O mt use Vmphitei brake fl i O wm 4 Install lockpins on support attaching screws mz ru erseu er Laloli ll pImm nt MllM m 1 Inoosen screw attaching remove control cable to Replacement rubber sealers are coated with powder latch Disconnect cable from screw I to prevent stickiness in storage Remove all powder 2 Remove screws attaching latch fig 20 1 to lif with a dampened cloth before installation tgate using Torx Bit Tool J 25359 Remove latch