5 6 CLUTCH rn ii Q ci u rcM PEDAL SHAFT fa Q PUSH i Ron ri sznnmcs i QSQEQRT 5 f g snAc s r Q SNAP rrifi RELEASE FORK RING Y yMYEH SEAL SPRING ki V A M SE BUSHING ADJUSTER is I O C M C mvmur Q 5 mt r or W A F g I I l ENTERF Q J t A i a D6 J BELLCRANK V Lomz fl Q EEBEASE PEDAL i RELEASE ausnmo F K SEAL SEAL ourea FAD SUPPORT BRACKET N IGTII Flq 5 2 Clutch lInIuq CJ MmI I rod as required to position bellcrank inner lever paral assembly driven plate clutch cover and clutch hous lcl to front face of clutch housing slightly forward ingalignment from vertical 13 Loosen jamnut and turn release fork adjuster DRIVE PLATE in or out to obtain specified clutch pedal free play and Repair of the driven plate is not recommended If tightenjamnut the plate or cushion springs are bent worn or damaged replace the driven plate Do not replace the ELUTBH REMDVAL the cushion springs only appear loose This is ll Remove transmission and transfer case Refer to Section 6 Manual Transmission m w EA 12 Remove starter throwout bearing and sleeve assembly and clutch housing The clutch release mechanism consists of a forked 3P Mark position of Gini Ch 0V F D SS 1 Dian lever which pivots on a ball and stud threaded into the and flywheel for assembly reference clutch housing A clutch fork return spring is anchored to a clip under the ball pivot and holds the CAUTION When removing clutch cover from flyw lever in contact with the ball pivot The clutch hl ol loosen ultiuhing screws in rotation one or two throwout bearing and sleeve is attached to the forked ruins ul 4 lime unlil spring terrsimi on cover is end of the throwout lever with a wave washer on the released The clutch cover is u steel stamping which lower pin On CJ models the throwout bearing is could he warped by improper removal causing clutch attached to the fork by tension springs The throwout rlmzrer wlzerz installed bearing is permanently lubricated during manufac ture 4r Inspect crankshaft pilot bushing flywheel Do not wash the throwout bearing in solvent as the transmission clutch shaft throwout bearing and sleeve lubricant may be dissolved