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Technical Service Manual January 1975
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5 211 TnAMsFEn CASE n Use Bearing Driver Tool J 25161 with Pilot 2 Removeoutersnapring J 25161 I inserted into the case bore to install the 3 Remove annular bearing Bearing is snug fit in drive sprocket rear needle bearing The cover must be bore and can be removed by hand However if bearing is supported on the side opposite the driver when the tight or if bore is scratched use brass drift to remove bearing is being installed fig 8 54 bearing 4 Install inner 0 060 to 0 063 inch snap ring if r mm removed Insert bearing shielded side to inside in TOOL i z51s1 bore and tap into stop against inner snap ring Use J 25 6 Snap Ring Groove Gauge Tool J 25163 to determine w e V 4 l F snap ring thickness needed Install thickest snap ring 4 possible to provide 0 001 to 0 003 inch bearing end w 2 J gf E rZ la z ix M Q P y s l lve j wi r DI uhra m omral Snll1Fark annmkuplluh e e 6 s try i j 1 Remove vent coverand sealingring T f 2 Remove retaining rings which position shift sr fork on diaphragm control rod l vx 9 I I V V M NOTE Shijt fork may be pried forward or rearward to gain access to retaining rings MMM 3 Remove springusingmagnet FI I 53 Il m vIng Drlva Spmclul Mar II dI Imrlng CAUTION The diaphragm control rod is held in TOOL position by a apring louded detent ball n zs1s Nason BEARING 4 Insert magnet into opening before removing d h t If 8 55 W Q J JV iap ragm con ro ig isrsiss g e 52 HFT 2 7 r M V r Z I i T 2 r 7 v A 4 A w z bj f f g U 4 eg M I a r rj i zr Z L rQQ ng r I i Y SMALL ry gal Nw s G Mmnsr i 5 S l 0 FI 8 54 Insnlllnu IIdv Sprncht Ilur I lI During Z Annularlmrlnqs Z a lx was T x 4 e The front and rear output shaft annular bearings i i V v are retained in the transfer case and case cover by i Q gill snap rings Th outer snap ring for each bearing is z T f select i it and available in four thickness ranges 0 060 g to 0 063 inch 0 064 to 0 066 inch 0 067 tu 0 069 inch 12 and 0 070 to 0 072 inch The inner snap ring for the 2 ya oh QQ 5 9 bearingsshould always be 0 060to0 063 inch thick 1 Removeoutput shaft yoke seal 4 NOTE If rear hearing is being replaced remove speedometer gear Flu 8 55 lmnvlnq Illnphrqm C nlrM